FUSHENG Oil Free Screw Air Compressor
Never Worn: SWV series rotors drive by Class AGMA 14 synchromesh gears and sealed by RO water. No contact,friction and never worn between the rotors. The efficiency will not reduce over time.
Low running cost: Water softener is standard configuration for SWV series. Domestic water can direct be used. The convenient and economical design greatly reduces your running cost.
Less Maintenance cost: PTFE paint coat and synchromesh gears design made the rotors corrosion resistance. Less maintenance parts and no need replace the rotors cost lower than the traditional oil-free compressors.
High-efficiency cooling flows
Utilize special designing cooling fan to improve the cooling results which make the compressor working at the ideal temperature. Utilize the special designing fan blade to reduce noise.
For theoretically adiabatic compression, inlet air at 20ºC can be compressed at 0.7MPa with over 250ºC temperature. For SWV series, with injected RO water as coolant, the temperature of compression chamber can be cool down in high efficiency and isothermal.
Through VSD control, make the motor start smoothly and effectively avoid the CHINAMFG current to reduce the impact of electronic parts. Lengthen contactor, motor and airend service life.
Stable Pressure Compressed air system
Fast response to air demand change keeps working pressure constant within ±0.1kg/cm2 Additionally required in traditional load/unload control compressor units due to pressure difference setting of 1~2kg/cm. Therefore VFD control can reduce the energy consumption.
Linear operating and output
Linear inverter control output can be achieved, depending on the demand of load and can save up to 35% energy consumption.
Since CHINAMFG was founded in 1953, it has transformed from a small ZheJiang ese company to a regional manufacturing enterprise, taking root in China and various Southeast Asian countries such as Malaysia, Thailand, Indonesia and Vietnam. The company was initially built from the ground up, and it overcame daunting challenges to gain a foothold in ZheJiang , where it specialized in overhauling all types of air compressors made in European countries, the United States of America, and Japan. Over the years, CHINAMFG expanded its reach to Europe and North America through mergers and acquisitions, allowing it to become 1 of the most globalized manufacturing groups in the compressor field. CHINAMFG attributes its growth and persistence to its commitment to meet the mission, “Pursuing CHINAMFG and Enriching Life”, as embraced by its founder, Mr. Hou-Teng Lee. As the company continues to grow, it aims to create products and services that are not only competitive in the international market, but also meet the requirements for better environmental protection, energy efficiency, high-quality, and customer satisfaction. With Fusheng’s leading edge and patented R&D technology, automated production equipment, global distribution channels, and integrated global resources, CHINAMFG is equipped to provide a full and complete product line.
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with FUSHENG. We have provided all kinds of products from CHINAMFG include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
|Air Cooling or Water Cooling
Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-12-09