Product Description
Product Description
Model: DB-10A
Capacity: 1.2 m3/min
Working pressure: 8 bar
Screw air end rotor lobe: 5:6
Brand of screw air end: CHINAMFG ZheJiang AB series
Control: PLC
Driven: belt
Cooling: by air
Electric motor: 10hp 7.5kW 380V/50hz/3ph, IP54 grade
Discharge temperature: less than ambient +8 ºC
Noise: less than 63 dB(A)
Air outlet size: G3/4″
Dimension: 780*680*800mm
Weight: 350kg
Advantage
1.Large displacement: Displacement 10% higher than ordinary piston compressor.
2.Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3.Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
4.Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
| Model | Air flow Capacity(m 3 /min)/cfm | Power | Noise | Outlet Diameter |
Dimension | Weight | ||||||||||||||
| 7bar | 8bar | 10bar | 13bar | kW/HP | DB(A) | Inch | W× D× H mm | kg | ||||||||||||
| m3/min | cfm | m3/min | cfm | m3/min | cfm | m3/min | cfm | |||||||||||||
| DB-7.5A | 0.91 | 32.1 | 0.84 | 29.6 | 0.75 | 26.5 | 0.63 | 22.2 | 5.5/7.5 | 65 | G3/4″ | 780× 680× 800 | 300 | |||||||
| DB-10A | 1.3 | 45.9 | 1.2 | 42.4 | 1.0 | 35.3 | 0.84 | 29.6 | 7.5/10 | 65 | G3/4″ | 780× 680× 800 | 350 | |||||||
| DB-15A | 1.7 | 60 | 1.6 | 56.5 | 1.4 | 49.4 | 1.2 | 42.4 | 11/15 | 65 | G3/4″ | 1100× 800× 980 | 400 | |||||||
| DB-20A | 2.4 | 84.8 | 2.3 | 81.2 | 2.0 | 70.6 | 1.6 | 56.5 | 15/20 | 68 | G3/4″ | 1100× 800× 980 | 430 | |||||||
| DB-25A | 3.0 | 105.9 | 2.9 | 102.4 | 2.7 | 95.3 | 2.3 | 81.2 | 18.5/25 | 68 | G1″ | 1250× 870× 1180 | 590 | |||||||
| DB-30A | 3.7 | 130.7 | 3.6 | 127.1 | 3.2 | 113 | 2.8 | 98.9 | 22/30 | 68 | G1″ | 1250× 870× 1180 | 650 | |||||||
| DB-40A | 5.2 | 183.6 | 5.0 | 176.6 | 4.5 | 158.9 | 3.8 | 134.2 | 30/40 | 69 | G1″ | 1250× 870× 1180 | 750 | |||||||
| DB-50A | 6.5 | 229.5 | 6.2 | 219 | 5.6 | 197.8 | 4.9 | 173 | 37/50 | 69 | G1 1/2″ | 1540× 950× 1290 | 880 | |||||||
| DB-60A | 8.0 | 282.5 | 7.3 | 257.8 | 7.0 | 247.2 | 5.9 | 208.4 | 45/60 | 70 | G1 1/2″ | 1540× 950× 1290 | 1000 | |||||||
| DB-75A/W | 10.1 | 356.7 | 9.5 | 335.5 | 8.7 | 307.2 | 7.8 | 275.5 | 55/75 | 70 | G2″ | 1600× 1150× 1420 | 1500 | |||||||
| Notes: 1. Reliable quality, competitive price; 2. German Air end, 10 years manufacture experience; 3. Working environment temperature: – 5 ~ 45 degree; 4. Discharge temperature is less than ambient temperature about + 10 ~ 15 degree; 5. Drive mode: Belt driven; 6. Start mode: Variable frequency start; 7. Work voltage: 380V / 50Hz, 460V / 230V/415V voltages can be made for customers. |
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Application Industry
Air compressors are widely used in Steel Industry, Electric Power, Metallurgy, Rubber, Oil & Gas, Blow Molding, Shipbuilding, Textiles, Printing, Service, Electronics, Chemicals, Painting, Light industry, Transportation facilities, Food and medicine, Sandblasting and other industries.
Project case
Customer feedback
Packaging and shipping
Our workers pack the tested air compressors in wooden cases. After the packaging is completed, the air compressor will be transported to the port and then shipping to the world.
Company Profile
Dehaha Compressor ZheJiang Co.,Ltd.was founded in 1996 with over 150 skilled employees and more than 25 R&D engineers’ teams.We focus on the research & develop, manufacture and energy-saving solutions of screw air compressor to create value for customers and society.
Dehaha opened to the world since 2015, and now we have a foreign trade department with more than dozens people, serving customers around the world 24 hours. We have sales representatives who can speak English, Spanish, Portuguese, French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.now our valued customers are over 130 countries. Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.
Dehaha continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle “Energy Saving First, Mutual Value Shared”. The production line of CHINAMFG is consist of screw air compressor from 5.5KW to 550KW, oil free air compressor, portable air compressor, permanent magnet variable frequency air compressor, high pressure air compressor and compressed air purification equipment, etc.
Dehaha mission is to be a world-renowned high-end brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff. Committed to offer our customers a silent and energy-saving manufactured products.
Our service
1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots.
6.All kinds of technical documents in different languages.
Why choose us?
1.Quality Guarantee
With more than 24 years industry experience and our compressor approved by CE, ISO9001, SGS, And TUV test.The raw materials are strictly inspected and Some key parts are imported from overseas.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
2.Warranty Period
The complete machines are proviede with one-year warranty, and the compressor air end with Two-year warranty and lifetime maintenance(With the exception of wearing parts)
3. Installation and Commissioning
Provied customers with installation and commissioning instructions,and all service-providing personnel are strictly trained technically by our company.
4.After -sales Services
Our company has service network in world, giving prompt replies to customers after notified within 24~48hours for troubleshooting.
5.Spare Parts
Our company always supply spare parts on most favorable terms.
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou(Close to ZheJiang ), China, more than 24 years.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1.The raw materials are strictly inspected
2. Some key parts are imported from overseas
3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-10-27
China high quality Top Manufacturer Simple Operation and Controlling 50Hz 60Hz Range 3phase Air Compressor with Refrigerated Air Dryer Price List air compressor price
Product Description
Product Description
ZIQI CHINAMFG Screw Air Compressor Advantages:
A.80% components of CHINAMFG Compressor adopt global well known reliable brand to make sure the air compressor with high quality,durable,energy saving:
1.Core part:Germany GHH RAND screw air end ;
2.Motor:adopt Brazil WEG brand,the second biggest motor manufacturer in the world,IE4 energy saving standard 3 phase induction motor,IP55 protection;
3.Italian EURE oil air vessel ,the lead pressure vessel manufacturer in the world;
4.Italian Manuli oil tube ;
5.French Schneider electric system;
6.Sweden CHINAMFG bearings
Energy saving:
The air compressor equiped the frequency inverter,to make the air compressor with variable speed drive [VSD].The principle of VSD is to adjust the motor rotation speed automatically according to the actual air consumption. The reduced system pressure decreases the total energy consumption of the whole system, which can reduce energy costs by 35% or more.
| Model | Air pressure | Air flowing | Motor power | Dimension | Weight | ||||
| mpa | bar(e) | psi(g) | m3/min | cfm | hp | kw | L(mm)*W(mm)*H(mm) | Kgs | |
| GA-3.7AL | 0.7 | 7 | 102 | 0.55 | 19 | 5 | 3.7 | 1800mm*630mm*1450mm | 360 |
| 0.8 | 8 | 116 | 0.45 | 16 | |||||
| 1 | 10 | 145 | 0.35 | 12 | |||||
| GA-5.5AL | 0.7 | 7 | 102 | 0.8 | 28 | 7 | 5.5 | 1800mm*630mm*1450mm | 360 |
| 0.8 | 8 | 116 | 0.7 | 25 | |||||
| 1 | 10 | 145 | 0.6 | 21 | |||||
| 1.3 | 13 | 189 | 0.5 | 18 | |||||
| GA-7.5AL | 0.7 | 7 | 102 | 1.3 | 46 | 10 | 7.5 | 1800mm*750mm*1600mm | 520 |
| 0.8 | 8 | 116 | 1.2 | 42 | |||||
| 1 | 10 | 145 | 1.1 | 39 | |||||
| 1.3 | 13 | 189 | 0.9 | 32 | |||||
| GA-11AL | 0.7 | 7 | 102 | 1.8 | 64 | 15 | 11 | 1800mm*750mm*1600mm | 530 |
| 0.8 | 8 | 116 | 1.7 | 60 | |||||
| 1 | 10 | 145 | 1.5 | 53 | |||||
| 1.3 | 13 | 189 | 1.2 | 42 | |||||
| GA-15AL | 0.7 | 7 | 102 | 2.7 | 95 | 20 | 15 | 2300mm*890mm*1725mm | 850 |
| 0.8 | 8 | 116 | 2.5 | 88 | |||||
| 1 | 10 | 145 | 2.3 | 81 | |||||
| 1.3 | 13 | 189 | 2 | 71 | |||||
| GA-18.5AL | 0.7 | 7 | 102 | 3.2 | 113 | 25 | 18.5 | 2300mm*890mm*1725mm | 870 |
| 0.8 | 8 | 116 | 3 | 106 | |||||
| 1 | 10 | 145 | 2.8 | 99 | |||||
| 1.3 | 13 | 189 | 2.4 | 85 | |||||
| GA-22AL | 0.7 | 7 | 102 | 3.8 | 134 | 30 | 22 | 2300mm*890mm*1725mm | 890 |
| 0.8 | 8 | 116 | 3.6 | 127 | |||||
| 1 | 10 | 145 | 3.2 | 113 | |||||
| 1.3 | 13 | 189 | 2.8 | 99 | |||||
Company Information
Packaging & Shipping
FAQ
Are you manufacturer?
ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.
How to get quicker quotation?
When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.
Hot sale produtions
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-10-26
China high quality Frequency Conversion Efficient Permanent Magnetic Screw Air Compressor air compressor parts
Product Description
COMPANY PROFILE
KY-200KYG Air Compressor (can be customized) :
GENERAL FEATURES:
Permanent magnet inverter compressor because of its energy saving and high efficiency has become a hot and bright spot of the industry, the original air compressor energy consumption on the market, is gradually being the permanent magnet inverter compressor to replace or replacement, users can directly bring cost saveing of 20%-40%.
With the development of science and technology, air compressor is widely used in many industries such as machinery, metallurgy, building materials, electric power, chemical industry, food, textile and so on. However, the air compressor belongs to the high energy consumption equipment, power consumption in some industries accounted for more than 30% og the power consumption of production, it is commonly known as “electric tiger”.
SPECIAL FEATURES:
1,AIR PRESSURE STABILLTY
Due to the use of screw air compressor variable frequency stepless speed regulation characteristics of inverter, inverter controller or regulator through internal PID, can smoothly start; on consumption volatility is relatively large occasions, and can quicklyh adjust the response. Compared with the upper and lower limit switch control of the power frequency operation, the air pressure stability increases exponentially.
2,START NO IMPACT
Because the transducer itself contained the function of soft starter, starting current within the maximum rated current of 1.2 times, compared with the start frequency in general more than 6 times the rated current, start a little impact.
This impact is not only on the grid, the impact of the entire mechanical system, but also greatly reduced.
3,VARIABLE FLOW CONTROL
Power driven air compressor can only work in an exhaust, inverter air compressor can work in a wide range of exhaust. Frequency converter is based on the actual use of gas in real time to adjust the motor speed to control the amount of exhaust.
When the air volume is low, the air compressor can be automatically dormant. thereby greatly redcing the energy loss. The optimized control strategy can further improve the energy saving effect.
4,AC POWER SUPPLY VOLTAGE BETTER
Because of the over modulation technology of the inverter, the output voltage of the motor can be output when the voltage of the AC power supply is low, and the voltage of the output to the motor is too high.
For the generation of power, frequeucy conversion drive can show its advantages.
5,AC POWER SUPPLY VOLTAGE BETTER
Most of the working condition of the frequency conersion system is lower than the rated speed of the work, the host machine noise and wear down, prolongmain- tenance and service life.
If the fan is also driven by frequency conversion, can significantly reduce the nosie of air compressor work.
TECHNICAL PARAMETERS:
| Model | Power | Pressure (Mpa) |
Air flow | Noise | Stage | Exit pipe diameter |
Weight (KG) |
Dimensions (mm(LxWxH) |
| PE-10AVF | 7.5 | 8 | 1.0 | 60±2 |
Single grade |
3/4 |
280 | 1000*600*100 |
| 10 | 0.8 | |||||||
| PE-20AVF | 8 | 2.2 | 60±2 |
Single grade |
1 | 480 | 1150*800*1280 | |
| 10 | 1.8 | |||||||
| PE-30AVF | 22 | 8 | 3.8 | 62±2 |
Single grade |
11/4 |
520 | 1150*800*1280 |
| 10 | 3.0 | |||||||
| PE-40AVF | 30 | 8 | 5.0 |
63±2 | Single grade |
11/4 |
550 | 1150*800*1280 |
| 10 | 4.4 | |||||||
| PE-50AVF | 37 | 8 | 6.8 |
63±2 | Single grade |
11/2 |
650 | 1300*1000*1450 |
| 10 | 5.4 | |||||||
| PE-60AVF | 45 | 8 | 8.0 |
65±2 | Single grade |
11/2 |
750 | 1300*1000*1450 |
| 10 | 6.8 | |||||||
| PE-75AVF | 8 | 9.7 | 65±2 | Single grade |
2 | 1200 | 1700*1270*1500 | |
| 10 | 8.6 | |||||||
| PE-100AVF | 75 | 8 | 13.2 | 65±2 | Single grade |
2 | 1350 | 1700*1270*1500 |
| 10 | 16.1 |
ENERGY-SAVING EFFECT OF TWO-STAGE COMPRESSION:
According to the engineering thermodynamics theory, it is the most economical for the compressor with isothermal compres-
sion.Two-stage oil-injection screw air compressor is designed based on the above theory, it fully improves the cooling function through oil injection during the two-stage compression, plus the inter-stage cooling, by ensuring the temperature is above the pressure dew point, it can be close to isothermal compression as possible, so as to achieve the energy-saving effect.
At the same time, due to low compression ratio of the two-stage airend, the “internal leakage”is largely reduced in the compression process compared with the single-stage compression airend with the same power and same discharge pressure.On the contrary, the diplacement is increased, which means that the efficiency is increased, and the specific power is reduced.
Compared with the ordinary two-stage permanent magnetic compressor on the market,Moair uses the two-drive and two-stage compres- sion, which directly avoids the power loss inside the gear set.
Energy-saving advantages:
1,To reduce the bearing load, and improve the volumetric efficincy;
2,In the case of partial load operation, it can improve efficiency and become energy saving to a better extent.
3,The energy saving of two-stage screw air compressor is up to 15%-25% than that of the one-stage air compressor, which can save the considerable electricity fees every year.
About shipping
Why choose us?
FAQ:
1.Q:What do you need machine and quotation?
A: According to capacity and factory size ,we can give you details.
2.Q: Are you trading company or manufacturer ?
A:We are factory.
3.Q:How do we pack machine?
A:Exporting wooden cases
4.Q:Lead time
A:Around 25-30 days after the receipt of your deposit.
| Type: | High Pressure Gun |
|---|---|
| Usage: | Paint Spray Gun, Washing Gun, Hopper Gun, Garden Gun |
| Working Style: | Rotary Type |
| Air Wrench Type: | Pulse pneumatic wrench |
| Pneumatic Drill Range: | Tunnel |
| Degree of Automation: | Automatic |
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-10-23